Condensate Polishing Unit

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WTE Infra Projects Pvt. Ltd.

Maharashtra, India

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Condensate Polishing Unit Manufacturer – Water in sugar cane is the most reliable source, Sugar cane itself contains 60-70% water & it is generated in the form of sugar condensate vapors during the process of concentration of juice in multiple effect evaporator & pan bodies. condensate is almost pure, except for a few impurities, which are required to be tackled and treated before the water is available for the specific use desired. Sugar condensate water is rich in organics & dissolved impurities & has a temperature of 65-85° C & this can be recovered for reuse as cooling tower makeup, raw water for boiler WTP, equipment cooling, distillery process, etc. Due to this Karkhana can save fresh water up to 60-65 % for intake & this will leads to a well maintain water management in the sugar & allied industries. This causes minimization in freshwater consumption & reduction in cost. Condensate from the sugar industry is having characteristics, of a BOD of 100-150 mg/l, COD of 250 to 500 mg/l, colorless, and pH around 4-5. Whereas Condensate from the distillery unit is having characteristics of BOD ranging from 2200 to 2500 mg/l, COD ranging from 8000 to 4500 mg/l, colorless, and acidic in nature.

Power Industry
Sugar Processing
Spirits Manufacturing
The cooling tower makes water for the distillery and Co-generation plant.
Fermentation dilution in the distillery
Use as Utility water (as cooling media for mechanical parts and mills and turbines

Based on Anaerobic and Aerobic Processes
Odorless treatment
Finest outlet quality
Long Life
Compact Design
Organic load variation can be handled
Treated water recycle and reuse
Very easy to operate and maintain

Benefits

Save fresh water up to 60-65% for intake
Efficient operation and maintenance of industry will lead to achieving water conservation in the sugar industry
A compact footprint saves valuable floor space.
Requires minimal operator supervision.
User-friendly programmable controls
High-quality components ensure continuous, reliable operation.
Quick equipment delivery keeps the project moving fast.
Easily integrated into an existing facility.